The logs
are purchased from a pole maker who machine peels each log individually
to remove most of the bark. In the case of a table for example, the tree
is selected, which is of sufficient diameter to be suitable for a table
top. The mill cuts the tree into three inch slabs, leaving the bark on.
We personally pick out
the poles which will go with the piece of slab wood or we match the poles
to the posts in order to produce a pleasing look.
Next, we cut the poles
and posts to the proper length for each piece of furniture.
Then the peeling begins.
When the piece is the
way we want it, we make the spindles on the ends of the poles.
When this is done, the
real work begins-the sanding! This is the part that takes the most time in
the building process. Some pieces take a great deal of sanding, while others
don't need as much. This work continues until we get the desired look. We
want the pieces to be smooth enough to be serviceable, but yet they still
retain the natural character of the wood.
The next step is to drill
the holes for the spindles and bolts to fit into. It requires sixty-two holes
to complete a queen size bed. This can be tricky because the pine poles are
not perfectly straight.
The last step is also
very time consuming, for it requires multiple coats of finish with sanding
in between each coat.
Cracks may develop in pine
as part of the natural drying process. It will not affect the quality or soundness
of the furniture. This is not considered a defect, but adds character to your
furniture.